electricians

Kapstone #11 Paper Machine HCR Refiner and ENP Press Project

Overview

In 2013, Olsson Industrial Electric completed a project for Kapstone involving a commissioning shutdown that required 48 electricians on a 24-hour schedule for 4 days.

Scope

  • 13.8 kV power distribution
  • 13.8 kV soft start
  • 575 V switchgear
  • 12,000 HP motor and control installation
  • Basler Field exiter enclosure
  • 1,200 HP DC drives and motors
  • 480 V MCC’s
  • Assemble and install PLC panels
  • 575 VDC motor wiring
  • 120 VAC control wiring
  • 24 VDC control wiring
  • Communication infrastructure
  • Lighting system

Highlights

  • Zero safety incidents
  • Involved a commissioning shutdown that required 48 Electricians on a 24-hour schedule for four days
Client: Kapstone
Location: Longview, WA
Timeline: 2012 – 2013
Divisions: Electric, Engineering & Controls
Value: $1,200,000

Category:

Hydro Design
Power Distribution
Power System Design & Analysis
Automation System Analysis

Industry Served:

Pulp & Paper

Area Served:

Washington
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Schnitzer Steel Mega Shredder – Electrical Installation

Overview

In 2007, Olsson Industrial Electric completed an electrical installation at Schnitzer Steel’s brand new facility in Portland, Oregon.

Scope

Olsson installed the following items:

  • 12.5 kV power distribution
  • 4160 V power distribution
  • 3,400 concrete encased duct bank
  • Substation building electrical
  • Shredder Building electrical and controls
  • Water system power, controls and instrumentation
  • Fiber-optic communication system
  • Camera system

Highlights

  • Zero safety incidents
Client: Schnitzer Steel
Location: Portland, Oregon
Timeline: 2007
Divisions: Construction, Controls & Engineering
Value: $2,950,000

Category:

Hydro Design
Power System Design & Analysis
Automation System Analysis

Industry Served:

Metal & Recycling

Area Served:

Washington
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commissioning of a paper mill

Greenberry Cosmo Specialty Fibers Paper Mill Start-Up

Overview

Olsson Industrial Electric completed a project in the spring of 2012 that included the start-up and commissioning of a paper mill that had been shuttered for the past five years. Due to a compressed construction schedule, the Olsson field crew worked around the clock in order to complete the project. The project featured 24-hour staffing. 

Scope

  • Replaced 2,478 total instruments
  • Inspected conduit and fittings, and repaired any issues found
  • Instruments were tested for functionality and to verify information to PLC or DCS
  • Damaged instruments and wires were repaired or replaced
  • 250 process critical instruments were bench calibrated, the remaining 2,228 were field calibrated
  • Performed point check for all I/O points and DCS loops
  • Made PLC, HMI, and DCS programming changes as needed for the new owner’s process
  • Repaired or replaced PLC, HMI, and DCS as needed
  • Replaced 1,163 total motors
  • MCC buckets were inspected and cleaned, and repaired any issues found
  • Meggered all motors, and replaced or repaired any issues found
  • Bumped each motor to verify rotation
  • Medium Voltage Switch Gear was inspected, cleaned and tested
  • Transformers and breakers were tested, and all issues were repaired or replaced

Highlights

  • Zero safety incidents
Client: Greenberry Industrial
Location: Cosmopolis, Washington
Timeline: 2012
Divisions: Construction, Controls & Engineering
Value: $4,000,000

Category:

Hydro Design
Power System Design & Analysis
Automation System Analysis

Industry Served:

Pulp & Paper

Area Served:

Washington
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Bonneville Lock and Dam Digital Governor Installation

Overview

Olsson Industrial Electric completed a project to replace several existing Woodward governors at the Bonneville Lock and Dam, Powerhouse II. Olsson removed the existing mechanical governors and associated controls. New conduit and cabling was installed to support the replacement digital governors in main units 11-18 and fish units F1 and F2. In addition, Olsson repaired and refurbished several distributing valves, designed and fabricated transducer mounting brackets and performed asbestos abatement.

Scope

  • Removed existing Woodward governors and controls (Units 11-18, F1 and F2)
  • Installed new conduit and cabling to support digital governors and controls
  • Installed new Government furnished governor controls
  • Disassembled and refurbished or repaired distributing valves
  • Designed and fabricated transducer mounting brackets
  • Designed and installed supporting bracket assemblies for Government furnished equipment
  • Performed asbestos abatement

Highlights

  • Zero safety incidents
Client: U.S. Army Corps of Engineers
Location: Cascade Locks, Oregon
Timeline: January 2013 – September 2014
Divisions: Construction, Controls & Engineering
Value: $2,300,000

Category:

Heavy Industrial Electrical Construction
Hydro Design

Industry Served:

Hydroelectric & Hydropower

Area Served:

Oregon
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Seneca Sawmill Capital Upgrade

Overview

Olsson Industrial Electric was selected to expand and upgrade the power distribution system at the Seneca Sawmill facility located in Eugene, OR – a $3M project. Designed and built by Olsson, the power distribution expansion includes: the relocation and installation of new 12.47 kV overhead to cable risers; new medium voltage circuits in ductbanks for existing vacuum fault interrupters and a new 15 kV, 6-way padmount switch; installation of seven substation transformers rated 1000 kVA to 2000 kVA; installation of new 15 kV pad-mounted switchgear; and extensive 480 V switchgear and switchboard installation.

One phase of the construction included the installation of a 2000/2300 kVA, Class I, 3-Phase, oil-immersed transformer. The transformer was tied into the existing system with the primary connected to 15 kV switchgear and the 480 V secondary feeding a new compressor/sorter/stacker line via switchgear. The transformer was installed in an active sawmill without any safety incidents or unintended process interruptions.

Scope

  • Install seven Class 1, oil filled transformers rated 1500 kVA to 2000 kVA
  • Relocation and installation of new 12.47 kV overhead to cable risers
  • New medium voltage circuits in ductbanks for existing vacuum fault interrupters
  • Install a new 15 kV, 6-way padmount switch
  • Install a new 15 kV pad-mounted switchgear
  • Extensive 480 V switchgear and switchboard installation

Highlights

  • Design and implement temporary power solutions
Client: Seneca Sawmill Company
Location: Eugene, Oregon
Timeline: May 2014 – Current
Divisions: Construction, Controls & Engineering
Value: $3,000,000

Category:

Hydro Design
Plant Automation

Industry Served:

Timber & Forest Products

Area Served:

Oregon
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