Superior Energy Arctic Challenger

Overview

In September of 2012, Olsson Industrial Electric completed a 10-month electrical installation project for Superior Energy’s Arctic Challenger. Olsson field crews installed, tested and commissioned nearly all of the electrical power distribution equipment for the vessel. Electricians worked around the clock to complete the project on time. Scheduling included a 4-month period of time in which 40 Olsson electricians worked seven, twelve-hours shifts.  

Scope

  • 480 V power distribution
  • Class I Division I and II electrical installation
  • Extensive instrumentation device calibration and installation
  • Instrumentation tubing installation
  • Cable tray design
  • 24 VDC process control

Highlights

  • Zero safety incidents
Client: Superior Energy
Location: Bellingham, Washington
Timeline: Completed September 2012
Divisions: Construction, Controls & Engineering
Value: $4,600,000

Category:

Heavy Industrial Electrical Construction
Power Distribution
Power System Design & Analysis

Area Served:

Washington
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electricians

Kapstone #11 Paper Machine HCR Refiner and ENP Press Project

Overview

In 2013, Olsson Industrial Electric completed a project for Kapstone involving a commissioning shutdown that required 48 electricians on a 24-hour schedule for 4 days.

Scope

  • 13.8 kV power distribution
  • 13.8 kV soft start
  • 575 V switchgear
  • 12,000 HP motor and control installation
  • Basler Field exiter enclosure
  • 1,200 HP DC drives and motors
  • 480 V MCC’s
  • Assemble and install PLC panels
  • 575 VDC motor wiring
  • 120 VAC control wiring
  • 24 VDC control wiring
  • Communication infrastructure
  • Lighting system

Highlights

  • Zero safety incidents
  • Involved a commissioning shutdown that required 48 Electricians on a 24-hour schedule for four days
Client: Kapstone
Location: Longview, WA
Timeline: 2012 – 2013
Divisions: Electric, Engineering & Controls
Value: $1,200,000

Category:

Hydro Design
Power Distribution
Power System Design & Analysis
Automation System Analysis

Industry Served:

Pulp & Paper

Area Served:

Washington
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Vera Water & Power 16th Avenue Substation

Overview

While working with Vera Water and Power, OS Engineering determined that additional system capacity was needed to meet growth requirements to provide quality reliability in the near and long-term future. OS Engineering prepared complete design drawings for the construction of Vera’s 16th Avenue Substation as well as provided services during construction including relay settings and start-up assistance.

Scope

  • Prepared and distributed Power Transformer Contract Documents followed by evaluation and award recommendation (service included witnessing transformer testing)
  • Prepared and distributed Circuit Switcher Contract Documents followed by evaluation and award recommendation
  • Prepared and distributed Relay and Control Panel Contract Documents followed by evaluation and award recommendation
  • Prepared complete project design drawings
  • Prepared and distributed Substation Construction Contract Documents, including pre-bid meeting presentation followed by evaluation and award recommendation
  • Provided services during construction to respond to and resolve any issues that arose during construction
  • Provided relay settings, programming and start-up assistance

Highlights

  • The substation was energized in October 2016 and has been reliable to Vera customers since
Client: Vera Water & Power
Location: Spokane Valley, Washington
Timeline: February 2015 – October 2016
Division: Engineering
Value: $2,400,000

Category:

Heavy Industrial Electrical Construction
Power Distribution
Power System Design & Analysis
Automation System Analysis

Industry Served:

Utilities

Area Served:

Washington
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Seneca Sawmill Co-Gen Facility

Overview

Olsson Industrial Electric was hired to complete the electrical installation of Seneca Sawmill’s Co-Generation facility located in Eugene, OR.

Scope

  • Installed 15 kV plant-wide distribution
  • 480 VAC MCC installation in the following locations: Truck Dump Area, Fuel Handling and Storage System, and Co-Gen building
  • PLC/Control System installation in the following locations: Truck Dump Area, Fuel Handling and Storage System, and Co-Gen building
  • Documented and rewired controls on 19 MW generator
  • Installed a plant-wide lighting system

Highlights

  • Zero safety incidents
Client: Seneca Sawmill Company
Location: Eugene, Oregon
Timeline: 2010
Divisions: Construction & Controls
Value: $2,600,000

Category:

Heavy Industrial Electrical Construction
Plant Automation
Power Distribution
Power System Design & Analysis

Industry Served:

Timber & Forest Products

Area Served:

Oregon
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The John Day North Fish Ladder AWS Pump Replacement

Overview

Olsson Industrial Electric was awarded a best value Design-Build contract by the Northwest Region, Portland District Army Corps of Engineers, to provide field removal of the existing AWS Pumps, installation of upgraded AWS Pump Systems, installation and fabrication of a new Power Distribution System and incidental related work at the John Day Dam, North Fish Ladder.

Scope

  • Designed and constructed MV and LV power distribution systems
  • Installed two parallel 13.8 kV feeders, two 3000 kVA transformers, and six 450 HP VFD and motors with integrated PLC control systems
  • Meticulous specification of engineered equipment to satisfy challenging operating environment
  • Thorough factory acceptance testing of all components, including a ¼ scale pump design, motors and power distribution center
  • Designed, fabricated and tested the Power Distribution Center off-site
  • Provided project management services, including 6 engineering firms, 4 subcontractors and 6 suppliers

Highlights

  • Zero safety incidents
Client: U.S. Army Corps of Engineers
Location: John Day Dam, Washington
Timeline: August 2009 – June 2013
Divisions: Controls & Engineering
Value: $13,700,000

Category:

Heavy Industrial Electrical Construction
Hydro Design
Hydro Maintenance
Power Distribution

Industry Served:

Hydroelectric & Hydropower

Area Served:

Washington
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McNary Lock & Dam Station Service Improvements

Overview

In May of 2014, Olsson Industrial Electric was awarded a prime contract to modernize the station service electrical distribution system at the McNary Lock and Dam – a four year effort to replace nearly all of the existing 4160 V Station Service equipment. Construction began with two iso-phase bus taps feeding new 15 kV switchgear assemblies for redundant distribution to new 480 V substations. Twenty-eight 4160 V governor oil pumps will be rewound to 480 V for compatibility with the new station service distribution.

Ultimately, the modernization will convert the entire powerhouse to a redundant 480 V system. With the majority of new equipment installed in green field locations, the new system can be commissioned and energized in advance to minimize outages and disruptions to the plant. OS Engineering and Olsson Controls will provide significant support throughout the project making this a complete team effort.

Scope

  • Remove nearly all existing 4160 V components
  • Install seven 15 kV and five 480 V switchgear lineups
  • Install 12 high resistance grounds and two 15 kV CLRs
  • Install two 4.16/13.8 kV 5MVA transformers, ten 13.8 kV/480 V transformers, one 13.8 V/12.47 kV 750 kA PSJ transformer, a 13.8 kV/480 V 1000 kVA transformer, two 13.8 kV/480 V 500 kVA transformers and two 480 V/208Y-120 V 225 kVA transformers
  • Install thirteen 480 V AC MCCs
  • Install 7 main unit switchboards

Highlights

  • Design and implement temporary power solutions for continuity of powerhouse operations
Client: U.S. Army Corps of Engineers
Location: Umatilla, Oregon
Timeline: May 2014 – Current
Divisions: Construction, Controls & Engineering
Value: $35,000,000

Category:

Heavy Industrial Electrical Construction
Hydro Design
Hydro Maintenance
Power Distribution

Industry Served:

Hydroelectric & Hydropower

Area Served:

Oregon
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The Dalles Dam Station Service Improvements

Overview

Olsson Industrial Electric completed a comprehensive modernization of the station service electrical distribution system at The Dalles Dam, a 2100 MW hydroelectric power generation facility, as the prime contractor. Olsson upgraded the existing 1950’s vintage control system, rerouted and installed new power distribution feeders, replaced wire distribution to improve the quality of the cable infrastructure, and connected a secondary power source to create internal redundancy. The electrical upgrades improved turbine control, power generation efficiency, system reliability and serviceability.

Scope

  • Replaced 4160 V station service protective relaying and breaker controls
  • Installed 2 new 5000 kVa station service transformers
  • Replaced 13.8 kV CLR & vacuum switchgear at main unit Isolated Phase Bus (IBP)
  • Retrofitted five 480 V station service substations and MCC sections
  • Installed 5 new 500 kVA transformers, switchgear sections, and 4160 V switchgear
  • Retrofitted all existing 4160 V switchgear sections
  • Designed, installed and tested redundant DC and preferred AC systems

Highlights

  • Zero safety incidents while working in a hydroelectric generation power production facility
  • “Outstanding” performance rating from the U.S. Army Corps of Engineers
Client: U.S. Army Corps of Engineers
Location: Klickitat County, Washington
Timeline: September 2008 – December 2013
Divisions: Construction, Controls & Engineering
Value: $26,000,000

Category:

Heavy Industrial Electrical Construction
Hydro Design
Hydro Maintenance
Power Distribution

Industry Served:

Hydroelectric & Hydropower

Area Served:

Oregon
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