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Project Examples – Lower Granite Lock & Dam
Olsson_Project_Example_19.3.4

Lower Granite Lock & Dam Spillway Pit Tag Monitoring System Installation

Overview

Installation of pit tag antenna system in spillway, transceiver data collection room, instrumentation and 480V distribution system.

    Client: Northbank Civil and Marine/USACE
    Location: Pomeroy, WA — Snake River
    Timeline: 2018-2020
    Divisions: Controls & Construction
    Value: $1,000,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Maintenance

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Washington
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    Bonneville Dam Station Service Improvements

    Overview

    In October of 2011, Olsson Industrial Electric completed a prime contract to upgrade the Station Service electrical systems at the Bonneville Lock and Dam. Improvements included: the replacement of three double ended 480 V substations, associated medium voltage cabling, integration with GFE transformer and controls, high resistance ground systems, and panel boards. Additionally, this project included the application of temporary power sources to ensure continued power plant operations during all construction and commissioning phases.

    Scope

    • Removed existing 480 V switchgear lineups
    • Designed, supplied and installed new 480 V switchgear lineups
    • Installed transformers and addition of air terminal chambers for double ended substations
    • Analyzed, designed and installed surge capacitators
    • Replaced 13.8 kV feeders
    • Installed and integrated remote operating panels
    • Installed and programmed digital protective device relays and automatic transfer controls
    • Supplied remote racking devices and training on new switchgear

    Highlights

    • Zero safety incidents while working in an energized power production facility
    • “Outstanding” performance rating from the U.S. Army Corps of Engineers
    Client: U.S. Army Corps of Engineers
    Location: Cascade Locks, Oregon
    Timeline: October 2011 – March 2013
    Divisions: Construction, Controls & Engineering
    Value: $4,600,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design
    Hydro Maintenance

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Oregon
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    Bonneville Lock and Dam Digital Governor Installation

    Overview

    Olsson Industrial Electric completed a project to replace several existing Woodward governors at the Bonneville Lock and Dam, Powerhouse II. Olsson removed the existing mechanical governors and associated controls. New conduit and cabling was installed to support the replacement digital governors in main units 11-18 and fish units F1 and F2. In addition, Olsson repaired and refurbished several distributing valves, designed and fabricated transducer mounting brackets and performed asbestos abatement.

    Scope

    • Removed existing Woodward governors and controls (Units 11-18, F1 and F2)
    • Installed new conduit and cabling to support digital governors and controls
    • Installed new Government furnished governor controls
    • Disassembled and refurbished or repaired distributing valves
    • Designed and fabricated transducer mounting brackets
    • Designed and installed supporting bracket assemblies for Government furnished equipment
    • Performed asbestos abatement

    Highlights

    • Zero safety incidents
    Client: U.S. Army Corps of Engineers
    Location: Cascade Locks, Oregon
    Timeline: January 2013 – September 2014
    Divisions: Construction, Controls & Engineering
    Value: $2,300,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Oregon
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    Ice Harbor Lock and Dam Digital Governor Upgrade

    Overview

    Olsson Industrial Electric completed a digital governor upgrade at the Ice Harbor Lock and Dam. Olsson removed the existing governors and associated controls. New conduit and cabling was installed to support the replacement digital governors in main units 1-3. In addition, Olsson repaired several blade and gate distributing valves and provided gate distributing valve plungers, bushings, stems and pilot pistons.

    Scope

    • Removed existing governor controls
    • Installed new governor controls and accessories
    • Disassembled, cleaned, inspected and re-assembled distributing valves
    • Furnished gate and blade distributing valve plungers, bushings, stems and pilot pistons
    • Furnished a governor maintenance tool
    • Repaired blade and gate distributing valves

    Highlights

    • Zero safety incidents
    Client: U.S. Army Corps of Engineers
    Location: Burbank, Washington
    Timeline: August 2014 – March 2015
    Divisions: Controls & Engineering
    Value: $800,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design
    Power System Design & Analysis
    Automation System Analysis

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Washington
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    The John Day North Fish Ladder AWS Pump Replacement

    Overview

    Olsson Industrial Electric was awarded a best value Design-Build contract by the Northwest Region, Portland District Army Corps of Engineers, to provide field removal of the existing AWS Pumps, installation of upgraded AWS Pump Systems, installation and fabrication of a new Power Distribution System and incidental related work at the John Day Dam, North Fish Ladder.

    Scope

    • Designed and constructed MV and LV power distribution systems
    • Installed two parallel 13.8 kV feeders, two 3000 kVA transformers, and six 450 HP VFD and motors with integrated PLC control systems
    • Meticulous specification of engineered equipment to satisfy challenging operating environment
    • Thorough factory acceptance testing of all components, including a ¼ scale pump design, motors and power distribution center
    • Designed, fabricated and tested the Power Distribution Center off-site
    • Provided project management services, including 6 engineering firms, 4 subcontractors and 6 suppliers

    Highlights

    • Zero safety incidents
    Client: U.S. Army Corps of Engineers
    Location: John Day Dam, Washington
    Timeline: August 2009 – June 2013
    Divisions: Controls & Engineering
    Value: $13,700,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design
    Hydro Maintenance
    Power Distribution

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Washington
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    McNary Lock & Dam Station Service Improvements

    Overview

    In May of 2014, Olsson Industrial Electric was awarded a prime contract to modernize the station service electrical distribution system at the McNary Lock and Dam – a four year effort to replace nearly all of the existing 4160 V Station Service equipment. Construction began with two iso-phase bus taps feeding new 15 kV switchgear assemblies for redundant distribution to new 480 V substations. Twenty-eight 4160 V governor oil pumps will be rewound to 480 V for compatibility with the new station service distribution.

    Ultimately, the modernization will convert the entire powerhouse to a redundant 480 V system. With the majority of new equipment installed in green field locations, the new system can be commissioned and energized in advance to minimize outages and disruptions to the plant. OS Engineering and Olsson Controls will provide significant support throughout the project making this a complete team effort.

    Scope

    • Remove nearly all existing 4160 V components
    • Install seven 15 kV and five 480 V switchgear lineups
    • Install 12 high resistance grounds and two 15 kV CLRs
    • Install two 4.16/13.8 kV 5MVA transformers, ten 13.8 kV/480 V transformers, one 13.8 V/12.47 kV 750 kA PSJ transformer, a 13.8 kV/480 V 1000 kVA transformer, two 13.8 kV/480 V 500 kVA transformers and two 480 V/208Y-120 V 225 kVA transformers
    • Install thirteen 480 V AC MCCs
    • Install 7 main unit switchboards

    Highlights

    • Design and implement temporary power solutions for continuity of powerhouse operations
    Client: U.S. Army Corps of Engineers
    Location: Umatilla, Oregon
    Timeline: May 2014 – Current
    Divisions: Construction, Controls & Engineering
    Value: $35,000,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design
    Hydro Maintenance
    Power Distribution

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Oregon
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    The Dalles Dam Station Service Improvements

    Overview

    Olsson Industrial Electric completed a comprehensive modernization of the station service electrical distribution system at The Dalles Dam, a 2100 MW hydroelectric power generation facility, as the prime contractor. Olsson upgraded the existing 1950’s vintage control system, rerouted and installed new power distribution feeders, replaced wire distribution to improve the quality of the cable infrastructure, and connected a secondary power source to create internal redundancy. The electrical upgrades improved turbine control, power generation efficiency, system reliability and serviceability.

    Scope

    • Replaced 4160 V station service protective relaying and breaker controls
    • Installed 2 new 5000 kVa station service transformers
    • Replaced 13.8 kV CLR & vacuum switchgear at main unit Isolated Phase Bus (IBP)
    • Retrofitted five 480 V station service substations and MCC sections
    • Installed 5 new 500 kVA transformers, switchgear sections, and 4160 V switchgear
    • Retrofitted all existing 4160 V switchgear sections
    • Designed, installed and tested redundant DC and preferred AC systems

    Highlights

    • Zero safety incidents while working in a hydroelectric generation power production facility
    • “Outstanding” performance rating from the U.S. Army Corps of Engineers
    Client: U.S. Army Corps of Engineers
    Location: Klickitat County, Washington
    Timeline: September 2008 – December 2013
    Divisions: Construction, Controls & Engineering
    Value: $26,000,000

    Category:

    Heavy Industrial Electrical Construction
    Hydro Design
    Hydro Maintenance
    Power Distribution

    Industry Served:

    Hydroelectric & Hydropower

    Area Served:

    Oregon
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